对18CrNi4A钢缺口试件在三级应力水平下进行了低周疲劳试验和磁记忆信号检测,研究应力集中、疲劳损伤及疲劳应力对磁信号的影响规律.结果表明,利用磁信号Hp(y)曲线突变特征和磁信号梯度K曲线异变峰特征可表征试件损伤位置;采用H′p(y)=Hp(y)N-Hp(y)0的磁信号处理方式,磁信号H′p(y)曲线过零点与试件断裂位置重合,处理后的磁信号过零法可更有效的表征试件损伤位置;磁信号梯度Kmax值随疲劳损伤程度的增加而逐渐增加,反映了构件疲劳损伤程度,可表征试件疲劳损伤程度;磁信号与疲劳应力水平存在强烈的相关性,应力水平越大,磁信号值也越大.
Abstract
Low-cycle fatigue tests of notched 18CrNi4A steel specimens were carried out under three different fatigue stresses,and metal magnetic memory(MMM) signals were detected.The effects of stress concentration,fatigue damage and fatigue stress on the MMM signals were investigated.The results show that fatigue-damaged locations can be predicated effectively according to the mutational characters of the MMM signal Hp(y) curve and K curve.It is found that the zero-crossing points of the MMM signal H'p(y) curve(H'p(y)=Hp(y)N-Hp(y)0) have the same positions as the fracture points,so it can be concluded that fatigue-damaged locations can be predicated more effectively by zero-crossing points.The absolute value of the MMM signal feature parameter Kmax increases with the aggravation of the fatigue damage.The fatigue damage can be assessed effectively by the value of Kmax.In addition,there is an inherent relationship between the fatigue stress and the MMM signal feature parameters Hp(y)max ,Hp(y)min and Hp(y)sub;the larger the fatigue stress is,the larger the absolute values of the feature parameters are.
关键词
金属磁记忆 /
应力集中 /
疲劳损伤 /
低周疲劳 /
磁信号
{{custom_keyword}} /
Key words
metal magnetic memor /
stress concentration /
fatigue damages /
low-cycle fatigue /
magnetic signal
{{custom_keyword}} /
{{custom_sec.title}}
{{custom_sec.title}}
{{custom_sec.content}}
参考文献
DOUBOV A A.Diagnostics of metal items and equipment by means of metal magnetic memory[C]//Proc of ChSNDT 7th Conference on NDT and International Research Symposium,Shantou:Shantou University Press,1999:181-187.
DOUBOV A A.Express method of quality control of a spot resistance welding with usage of metal magnetic memory[J].Weld World,2002,46:317-20.
陈曦,任吉林,王伟兰,等.地磁场中应力对磁畴组织的影响[J].失效分析与预防,2007,2(1):6-9.
刘昌奎,陶春虎,陈星,等.基于金属磁记忆技术的18CrNi4A钢缺口试件疲劳损伤模型[J].航空学报,2009,30(9):1641-1647.
DONG Li-hong,XU Bin-shi,DONG Shi-yun,et al.Study on the magnetic memory signals of medium carbon steel specimens with surface crack precut during loading process[J].Rare Metals,2006,25(spec):431-435.
DOUBOV A.A.Diagnostics of equipment and constructions strength with usage of magnetic memory[J].Inspection Diagnostics,2001(6):19-29.
任吉林,陈晨,刘昌奎,等.磁记忆检测力-磁效应微观机理的试验研究[J].航空材料学报.2008,28(5):41-44.
任吉林,王东升.应力状态对磁记忆信号的影响[J].航空学报,2007,28(3):724-728.
宋凯,唐继红,钟万里,等.铁磁构件应力集中的有限元分析和磁记忆检测[J].材料工程,2004,(4):40-42.
王丹,董世运,徐滨士,等.应力集中部位的金属磁记忆检测研究[J].失效分析与预防.2007,2(2):12-15.
{{custom_fnGroup.title_cn}}
脚注
{{custom_fn.content}}
基金
北京航空材料研究院基金项目(KF74081701);教育部无损检测技术重点实验室开放基金资助项目(ZD200729012);国防科技工业技术基础科研资助项目(2006036)
{{custom_fund}}